Aircraft Maintenance Technology

APR 2013

The aircraft maintenance professional's source for technological advancements, maintenance alerts, news, articles, events, and careers

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MRO OPERATIONS I asked if there was one specific landing gear component that was more problematic than another. Redkin says, "We do not see a trend in gear or component wear or malfunction. No one component stands out." This certainly speaks to the reliability and durability of modern landing gears. I asked if they had a brand name quality program like Lean Production or Six Sigma. Redkin says, "We do not have a brand name continuous improvement program. We developed our own quality system that is an Photo provided by Av-Reps. Photo provided by Av-Reps. Overhaul processes Overhauled gear is assembled with protective sealant to prevent or slow corrosion from penetrating under bushings. AviationPros.com/company/10134757 inspection intense work process supported by a custom software package. As you review our workflow process you will notice that a component is checked many times during our overhaul process. Depending on the gear and bill of work, the total turnaround time for overhaul can range from 25 to 45 days." The production team involved in an overhaul includes technicians, production managers, director of maintenance, and QA inspectors. The outcome of these stage inspections is almost nonexistent warranty work, "less than 1 percent," and "very reliable gears." For example, Takacs informed me, "Some of our technicians get to see DCH-8 gears that we previously overhauled and have made another 10,000 cycles. Again, most of our business is repeat customers and new ones are from referrals. Our goal is to develop long-term relationships with our customers so we strive to deliver a flawless level of service and reliable components. We also get compliments and high marks for our quality program from Transport Canada auditors." Av-Reps' quality program and work process benefit their customers in several ways. It considers Transport Canada a partner and they work together to find practical solutions that benefit operators. According to Redkin, "Because of

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